LIVE FEEDVIEWS 0UTC —
POSTING ACTIVE · REQ-A58DD · FY26.Q2
Staff Technician, Welder (R5113)
Shield AI
[ COMPENSATION RANGE · ANNUAL · BASE ]
$70,720 – $106,080USD
MIDPOINT
$88,400
SPREAD
$35,360
LEVEL
LEAD
TECHNICAL STACK · 1 TAGS
§ 01OVERVIEW
Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.
§ 02JOB DESCRIPTION:
The L4 Staff Welder is a senior-level fabrication specialist responsible for precision welding, prototype development, and low-volume aerospace hardware fabrication in a fast-paced R&D and prototype manufacturing environment. This role supports engineering teams in building flight-critical and mission-critical components using advanced welding techniques and aerospace-grade materials. The ideal candidate combines expert welding craftsmanship with strong problem-solving skills, blueprint interpretation, and collaboration in prototype development cycles. Aerospace prototype welders are commonly expected to work with TIG/GTAW processes, interpret engineering drawings with GD&T, and support AS9100-quality environments.
§ 03WHAT YOU'LL DO
- Perform precision TIG/GTAW welding on aerospace materials including stainless steel, aluminum, titanium, Inconel.
- Fabricate prototype assemblies, fixtures, tooling, and development hardware from engineering drawings, CAD models, and sketches.
- Read and interpret blueprints, welding symbols, and GD&T requirements.
- Work closely with design, manufacturing, and test engineers to iterate prototype designs rapidly.
- Execute welds capable of meeting aerospace inspection standards including dye penetrant, leak testing, and X-ray inspection where required.
- Set up and operate welding and fabrication equipment including TIG welders, orbital welders, saws, grinders, positioners, and fixturing tools.
- Inspect completed welds for dimensional accuracy, penetration, distortion, and cosmetic quality.
- Repair weld defects and recommend process improvements to improve manufacturability and repeatability.
- Support development and qualification of welding procedures and work instructions.
- Maintain compliance with AS9100, AWS, OSHA, and internal quality standards.
- Mentor junior welders and assist in establishing best practices within the fabrication shop.
- Document fabrication activities, process notes, and prototype deviations accurately.
§ 04REQUIRED QUALIFICATIONS
- High school diploma or GED required; technical welding certification preferred.
- 8+ years of precision welding experience in aerospace, motorsports, defense, or prototype manufacturing environments.
- Expert-level TIG/GTAW welding proficiency.
- Experience welding thin-wall tubing and precision assemblies.
- Ability to pass aerospace weld qualification tests in multiple positions and materials.
- Strong understanding of metallurgy, weld distortion control, heat management, and fixturing.
- Ability to read complex engineering drawings and GD&T.
- Experience with aerospace inspection requirements and quality systems.
- Strong communication and collaboration skills in cross-functional engineering environments.
§ 05PREFERRED QUALIFICATIONS
- AWS D17.1 or equivalent aerospace welding certification.
- Experience with pressure vessels, propulsion systems, fluid systems, or flight hardware.
- Familiarity with vacuum, leak-check, or clean-room fabrication requirements.
- Fabrication or machining familiarity.
- Experience in prototype or R&D environments supporting rapid iteration cycles.
- Ability to support design-for-manufacturing feedback during product development.
§ 06PHYSICAL REQUIREMENTS
- Ability to stand for extended periods and lift up to 50 lbs.
- Comfortable working around welding fumes, heat, and fabrication equipment while using PPE.
- Manual dexterity and visual acuity for precision weld work.
§ 07WORK ENVIRONMENT
- This position operates within a prototype aerospace fabrication shop supporting rapid development programs. Work may involve quick-turn engineering changes, low-volume production, and high-precision hardware fabrication under tight schedules.
§ 08TYPICAL SKILLS FOR SUCCESS
- Precision craftsmanship
- Attention to detail
- Strong troubleshooting ability
- Ownership mentality
- Adaptability in fast-paced prototype environments
- Collaboration with engineering teams
#LI-JM1
#LD
Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.
QUESTIONS AND ANSWERS
- How much does the Staff Technician, Welder (R5113) at Shield AI pay?
- The posting lists a range of $71K–$106K per year. Ranges reflect what Shield AI publicly declared on the source posting.
- Where is this Staff Technician, Welder (R5113) role based?
- The role is based in Dallas, Texas.
- What experience does Shield AI expect for this role?
- The posting is tagged as a lead-level role, typically 7+ years of experience. Check the requirements section for specifics.
- Where is Shield AI headquartered?
- Shield AI is headquartered in San Diego, USA.
- How was this posting sourced?
- This role was pulled directly from Shield AI's Lever careers site. Apply links open in the employer's own ATS — no reposts or aggregator middleware.
[ APPLICATION ROUTE ]LEVER · External ATS
APPLY VIA LEVER→Apply links open in the employer's official ATS. Always verify recruitment messages on the company's careers page before sharing personal information.
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